Monday, July 25, 2005


This sketch had two contributors. This is a fine example of sharing ideas via the community sketch concept. I have entertained the scissor-lift idea before, but I've never seen the folding / right angle / idea before (in blue). It sort of reminds me of retractable landing gear on a plane. I can see this being used for dolly wheels and such.

On first glance, this one can seem to be bullet shaped, but the cone is a collection of leader lines pointing to motor locations. It can look like a wheeled cart with humanoid articulated bot (light blue). Or if you include the leaders and turn the face 180deg., the dark blue cart looks like a left foot and the bullet becomes the face. Right brain optical tricks and accidents can become unique designs.

I was impressed with the idea of the top part unfolding from a cylinder. Puppetry arts is given credit on this one.

This one seems to have a tank tread platform with actuated links to extend the body. The head is a bit like a cockpit with wind screen. I get a very modern, high tech feel from these proportions.

The balancing idea definitely fits for criteria #3, "show off". I'ld put holographic projection in the same category. The R2D2 character has so much appeal, it's become the defacto standard when the word "robot" comes up. No matter what gets built, it will always be compared to R2D2.

This one shows a unique pentagon plan view. The notes suggested a solar panel which I think represents just the kind of redundency, complexity and modularity we've been talking about.

More articulaton is shown here between two box shaped body parts.

This one seems to have a tubular framework and folding outrigger wheels. Reminds me of the "shrimp" locomotion bot. I've been looking again at this platform lately because of it's ability to climb stairs with wheels.

This member clearly wants a battlebot mascot. I believe the intent to do a demonstration robot would preclude destroying it at every presentation, but I could be wrong. Battlebots attract attention. It's possible to fall asleep when "johnny" robot is calibrating his sonars. No so when "etek" is ripping a printer apart. What message do we want to send?

This one gets the award for ambition. I would love to see a pogo stick design made locally. With the cheap accelerometers and gyros available now, it should be at least marginally more attainable.

The gripper is clearly defined on this sketch. Autonomous grippers are out there, but beyond my skill level. A gripper that's remote controlled would be visually appealing, and appearently generally expected.

Sunday, February 27, 2005


StarWars robot design is somewhat "Dog-Like"
Keith Rowell Design

February Meeting Update

The mascot section of the February Club meeting brought some good feedback.
1. Motor Mount

The motor mount design was discussed. The virtues of using an added "plate" to attach the bracket to the gearbox was weighed against keeping the "boss stop" method that the gearbox originally used. The crux of the discussion revolves around wheather any weight is transferred to the gearbox. The general consensus is that the gearbox should "float" and that all the weight should be transferred to the wheel through the axle.

2. Articulated Frame

After discussing the modifications to the "umbrella folding baby stroller" and how to add shrouds and motors to drive articulation on such a frame, it was suggested that we abandon that frame and make one from scratch that suits our needs exactly. This sidesteps the difficulties of making the pseudo appropriate frame fit our critera, while serving as good reference material for a new design.
The in-ordinate ammount of play in the joints of the stroler frame is another source of dissatisfaction and new designs need to take this into account.
Many design mechanisms were suggested:
  • rack and pinion
  • drawer slider mechs
  • scissor lift
  • ball screw

I'll post some sketches showing some of these ideas applied to our project. I look forward to your feedback.

3. Paint

It appears that the wax (applied too soon after painting) caused the paint to crack. I didn't get many other comments about the silver painted gearboxes. Please provide some input as to aesthetic styles that you would like to explore for the mascot.

4. Reference material

I've included some references here that might provide some inspiration for our mascot's design.

Hoberman was a student of Buckminster Fuller's geodesic dome design principles, and has since created fantastic articulated shapes such as the Hoberman sphere that you may have seen in toy stores. These are amazingly complex expanding structures, definitely the kind of design I would consider to be "showing off" worthy. Here are a couple of his newest mechanical odities.

http://hoberman.com/fold/Switchkick/switchkick.htm

http://hoberman.com/fold/Braintwist/braintwist.htm

http://hoberman.com/fold/assoc/projects.htm#

http://hoberman.com/fold/sightings/clinton.jpg

Some standard off the shelf mechanical shapes:

http://www.hobbyengineering.com/SectionFR.html

http://www.8020.net/

http://www.beijingthc.com/conveyor_chain/carbon_steel_one_piece_chains.htm

http://www.partserver.de/frame.asp?firm=duffnorton&language=english

Mechanical linkages simulations

sphynx is an incredible spherical 4 bar linkage simulator, as is Synthetica. Try them out!

http://synthetica.eng.uci.edu:16080/~mccarthy/Synthetica1.0/Synthetica.htm

http://gram.eng.uci.edu/~mccarthy/SphinxPC/Sphinx.html

http://www.keypress.com/sketchpad/javasketchpad/about.php

http://www.brockeng.com/mechanism/index.htm

http://math2.math.nthu.edu.tw/jcchuan/java-sketchpad/jsp.html

http://www.enchantedlearning.com/physics/machines/Levers.shtml

Fictitious Designs

http://www.colinmackenzie.net/robots/amee/

http://mullenmj.astromech.net/T3M4Droid.htm

Real Designs

http://asl.epfl.ch/research/systems/Shrimp/shrimp.php

Sunday, February 06, 2005

GearBox / Motor Mount Design for Folding Frame


motor mount
Keith Rowell Design

I've worked up some motor mounts based on the discussion in the January meeting. (held in Feb.) These are to mount the gearboxes onto the folding frame.

I was able to modify the folding frame to maintain it's width when closed, as per the meeting comments. It appears that the bottom "x"scissor brace controls closed width, and the vertical "x" scissor brace controls the angle of the vertical frame when fully open. I drilled out the rivetes and moved the connect points and achieved a configuration per saturday's comments. In the current configuration, when the motors are added the full width is 26.7" wide. That's with the frame's outer rails at 12.75". In order to bring the total width down to 24", the folding frame needs to be modified further to have a total width of around 10".

I don't have a camera handy today, I will post those photos when available.

motor mount front
Keith Rowell Design

The basics of this motor mount design are that the top is a clamp that compresses the frame's down tube. The weight of the bot is carried on the axle that distributes it out to the wheel, passing through the gearbox and coupler. The awkward angle on the motor mount corresponds to a boss on the gearbox, keeping it stationary under torque. It doesn't carry any weight.

motor mount side
Keith Rowell Design
We of course are looking for volunteers to build this part. There are two of them, identical except for the screw holes which should be mirror copy on the two parts. I have atatched a pdf of the part drawing on the listbot. Contact me if you need a copy...

Monday, January 24, 2005

Casters


Casters
Keith Rowell Design

I found these cool double wheeled casters in a thrift store for $6. Any of you with children will recognise the stroller. The caster wheels are about 4" and very stable.

Small space
Keith Rowell Design

I'm fascinated by the way this thing folds up. It's quite complex.

Articulation Festival
Keith Rowell Design

Monday, January 10, 2005

New Wheels and Adapters


new wheels and adapters
Keith Rowell Design

I got the new wheel size and adapters from Dale and added them to the CAD files. I also picked up a baby carriage with very cool "double" caster wheels at about 4" dia. We now need to settle on an articulation scheme for motors to automatically do the unfolding and such. If anyone has any ideas, I'ld love to draw them up for discussion.